Process Engineer

Greenfield, MA
United States
Job Description
GREENFIELD Process Engineer Job Summary: Under nominal direction or
directly supporting a senior engineer, the process engineer supports the
optimization of operational safety, quality, throughput, and cost. They
support optimizing processes and leading projects in collaboration with
business, sales, leadership, production, engineering, and maintenance
colleagues. The process engineer is the subject matter expert in
materials, equipment, and process interactions that manufacture our
products. They demonstrate expertise in customer applications and our
capability to produce products for these applications.They support new
initiatives, demonstrate project management skillsets, build
relationships with suppliers and customers, the ability to report out to
management, and deliver exceptional value to the business.
Responsibilities: Specific responsibilities will include but are not
limited to: Develops and designs new processes or improves existing
processes. Collaborates with internal and external stakeholders to
continuously improve our products and processes. Manages projects from
start to finish providing clear progress status and maintaining
realistic schedule expectations. Assists in more complex projects and
initiatives with senior engineers. Leads Root Cause investigations and
Process Failure Modes and Effects Analyses (PFMEA) to prevent
non-conforming products or out of control processes. Creates and
documents experiments in structured written test reports. Conducts and
documents Installation Qualification (IQ), Operations Qualification
(OQ), and Process Qualification (PQ) of process machinery and equipment.
Creates and documents Standard Operating Conditions (SOC), which sets up
best practices, to train operators and peers on processes to enable
operation standard work adherence. Creates standard work documentation
to train operators and peers on processes. Provides troubleshooting
support as necessary. Keeps up to date with relevant emerging
technologies and equipment solutions in order to proactively introduce
improvement ideas. Leads the implementation of process controls and
process discipline systems into development line operations. Supports
minor R&D scale-up processes on manufacturing scale equipment and
commercialization of new products. Additional duties as assigned.
Required Education & Skillsets: Bachelor\'s degree in Engineering or
Science or equivalent experience. 3 years of experience in a process
engineering role in a multiline manufacturing environment is required.
Ability to work in a 24/7 manufacturing process environment.
Demonstrated ability applying Statistical Process Control (SPC) quality
control systems; experienced using Minitab or similar. Demonstrated
ability to apply the scientific method using PDCA, A3 problem solving,
DMAIC, or similar frameworks. Demonstrated ability to analyze data using
Excel and statistical software tools. Ability to draw from a variety of
disciplines, industries, and technologies to deliver an end-to-end
capital justified innovative solutions. Ability to travel up to 10%
Preferred Education & Skillsets: Experienced in polymer extrusion, web
handling, slitting, and winding of rolled films EEO STATEMENT: We are an
Equal Employment Opportunity Employer and do not discriminate against
applicants due to race, color, religion, sex, sexual orientation, gender
identity, national origin, disability, or status as a protected veteran.

United States