Automation & Controls Maintenance Engineer

Join Xylem in the global mission to #LetsSolveWater! As a leading water technology company with 23,000 employees operating in over 150 countries, Xylem is at the forefront of addressing the world's most critical water challenges. We invite passionate individuals to join our team, dedicated to exceeding customer expectations through innovative and sustainable solutions.

Job Description: Automation & Controls Maintenance Engineer

Position Title: Automation & Controls Maintenance Engineer

Location: DuBois, PA

Department: Maintenance

Reports To: Maintenance Manager

Position Overview: The Automation Engineer is responsible for troubleshooting and optimizing automated systems within the manufacturing environment. This role requires a blend of technical expertise and hands-on experience to optimize production processes, enhance efficiency, reduce costs, and improve product quality. The Automation Engineer will collaborate with cross-functional teams to repair and optimize automation solutions and ensure seamless operations across the manufacturing facility.

Key Responsibilities:

Design and Development:

• Design, program, and commission automation systems, including PLCs, robotics, HMIs, SCADA, and other control systems.
• Develop detailed engineering documentation, including electrical schematics, software logic, and control system architectures.
• Collaborate with design and manufacturing teams to ensure automation solutions meet production requirements.

System Integration:

• Integrate automation systems with existing manufacturing equipment and processes.
• Test and troubleshoot automation systems to ensure proper functionality and performance.

Process Optimization:

• Analyze manufacturing processes to identify areas for automation and improvement.
• Implement automation solutions that reduce cycle times, increase throughput, and improve product consistency.
• Conduct root cause analysis on automation-related issues and implement corrective actions.
• Support future intelligent automation driven by AI and IoT connected equipment.

Maintenance and Support:

• Electro/mechanical troubleshooting and repair on automated production lines.
• Provide ongoing support and maintenance for automation systems.
• Develop and implement preventive maintenance programs for automated equipment.
• Train maintenance personnel in troubleshooting and maintaining automation systems.

Compliance and Safety:

• Ensure automation systems comply with safety regulations and industry standards.
• Develop and maintain risk assessments and safety protocols for automated processes.
• Participate in safety audits and implement necessary corrective actions.

Qualifications:

• Bachelor’s or associate’s degree in electrical engineering, Mechanical Engineering, Automation Engineering, or related field.
• 3+ years of experience in automation engineering, preferably within a manufacturing environment.
• Proficiency in PLC programming (e.g., Siemens, Allen-Bradley) and HMI/SCADA systems.
• Strong electro/mechanical troubleshooting and repair skills within a light/medium manufacturing environment.
• Experience with robotics, motion control, and vision systems is a plus.
• Strong understanding of manufacturing processes and industrial control systems.
• Excellent problem-solving skills and attention to detail.
• Ability to work independently and as part of a team.
• Strong communication skills, both verbal and written.

Preferred Skills:

• Experience with Industry 4.0 technologies and concepts.
• Familiarity with Lean Manufacturing and Six Sigma principles.
• Knowledge of safety standards (e.g., OSHA, ISO) and regulatory requirements.
• Project management experience and ability to lead cross-functional teams.

Working Conditions:

• This position may require working in a manufacturing environment with exposure to loud noises, hazardous materials, and machinery.
• Occasional travel may be required to support OEM integration, training and at other manufacturing facilities.

Salary range:

Join the global Xylem team to be a part of innovative technology solutions transforming water usage, conservation, and re-use. Our products impact public utilities, industrial sectors, residential areas, and commercial buildings, with a commitment to providing smart metering, network technologies, and advanced analytics for water, electric, and gas utilities. Partner with us in creating a world where water challenges are met with ingenuity and dedication; where we recognize the power of diversity, equity and inclusion in driving innovation and allowing us to compete more effectively around the world.